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23.09.2014

Information for investment projects

Dynamic development of PTC "Khimvolokno" in terms of technical reequipment, which took place within the period from 2000 till 2011 has influenced in the best way on results of financial and economic activity of the enterprise. Exactly during this period there were implemented company’s global investment pro-jects, which let the company establish itself as a reliable supplier of products to near and far abroad markets, and this in its turn allowed us to obtain the best indicators of financial and economic activity.
The rate of enterprise development, which was set already at the beginning of the new millennium, is strictly observed at present time.
Thus in 2012 there was successfully completed implementation of the investment project "Increase of production capacity of BCF yarns", with the commissioning of equipment for production of polyamide texturized yarns (BCF) of Oer-likon Neumag (Germany), which allowed to increase output of commodity prod-ucts and meet the increasing demand of consumers.
In 2013 there was completed realization of the investment project "Reconstruction of cord and nylon yarn production. Complete technological spin-draw-winding plants for polyamide (PA-6) industrial yarns." Equipment supplier – SwissTex Winterthur AG (Switzerland).
Implementation of the project in whole, will allow to reduce all costs (energy, labor) for production of 1 ton of industrial yarn in comparison with the costs for production of traditional yarn.
Thus reduction of energy resources for production of 1 ton of the goods made up approximately 20-23%, and in this case, total annual savings of fuel and energy resources will be about 2000 toe.
Moreover realization of the project allowed to increase the volume of commodity products, raise the competitiveness of products and, consequently, the volume of exports.
In 2013 there was completed realization of the investment project "Reconstruction of cord and polyamide yarn production. Reconstruction of twisting area of twisting and weaving workshop", which is the final project of reconstruction of cord and nylon yarn production. There were commissioned cabling machines pur-chased from Oerlikon Saurer (Germany). Implementation of the project ensured complete renewal of the twisting equipment with the replacement of obsolete and worn-out equipment by high-technology one, thus allowing to improve the quality of cord fabrics made of twisted yarns produced on this equipment.
The main strategic direction in the development of PTC "Khimvolokno" is to increase the competitiveness of manufactured goods by improving quality and reducing costs, as well as to orient the production towards deeper and more efficient processing of raw material.
As a result of implementation of one of the major investment projects at PTC "Khimvolokno" there increased production of polyamide 6. For deeper processing of polyamide-6 and increase of production volume of marketable polyamide-6 based polymeric composite materials, it is planned to increase capacities for production of polymeric composite materials by means of purchasing and commis-sioning of complete line for production of composite materials.
To achieve the above goal the investment project "Increase of production volume of composite materials" is being implemented at the enterprise. Implementa-tion period – 2014. Equipment supplier – LRS Planung & Technologie GmbH (Germany).
Thanks to current modernization of textile site the enterprise produces qualitative industrial fabrics, quality characteristics of which correspond to world level. Thus at PTC "Khimvolokno" there is used high-technology weaving equipment of Dornier (Germany), which allows to produce industrial fabrics for conveyor belts of grades ТК (from PА-6 yarns by warp and weft), ТЛК (from polyester yarns by warp and polyamide (PА-6) yarns by weft), ЕР (from polyester yarns by warp and polyamide (PА-6.6) yarns by weft), and also dipped fabrics of width 98 – 160 cm, fabric length in a roll up to 1000 rm with three types of selvage (tucked-in, sheared, molten).
With intent to increase production volumes and diversify the assortment of industrial fabrics at the enterprise there is realized investment project “Installation of rapier weaving loom” with implementation period - 2015. Equipment supplier – Dornier (Germany).
In order to increase production volume of high-quality cordage for household, as well as special-purpose goods – safety ropes and fire safety ropes – at the enter-prise there is realized investment project “Installation of 48-strand rope making machines” with implementation period – 2014. Equipment supplier – Herzog (Ger-many).
With intent to diversify the assortment and increase production volume of cord-age, which are also import-substituting products, there is made a provision for pur-chase and commissioning of line for production of ropes, which were not manufac-tured at the company earlier. Equipment commissioning – 2014. Equipment sup-plier – SIMA SRL (Italy).
Taking into account availability of large capacity of polyamide 6 production, organization of polyamide textile yarns production will be a logical continuation of perspective development of the company. This subject is being perused at present time. After detailed analysis of sales markets and calculation of economic effect from realization of the project, evaluation of all "pros" and "cons" there will be taken a decision on expediency of development of production in this direction within 2016-2019.

 

 

28.02.2013

Investment and Innovative plan of PTC «Khimvolokno»

Dynamic development of PTC "Khimvolokno" in terms of modernization, which took place within the period from 2000 till 2011 has influenced in the best way on results of financial and economic activity of the enterprise. Exactly during this period there were implemented global for the company investment projects, which let the company establish itself as a reliable supplier of products to markets of near and far abroad countries, and this in its turn allowed us to obtain the best indicators of financial and economic activity.
The pace of enterprise development, which was set already at the beginning of the new millennium, is strictly observed at present time.
Thus in the 1st quarter of 2012 there was successfully completed implementation of the investment project "Increase of production capacity of BCF yarns", with the commissioning of equipment for production of polyamide texturized yarns (BCF) of Oerlikon Neumag (Germany), which allowed to increase produced volume of commodity products and meet the growing demand of consumers.
Active works on installation and setting up of equipment for the production of nylon industrial yarn are done within the framework of realization of the investment project "Reconstruction of cord and nylon yarn production. Complete technological spin-draw-winding plants for polyamide (PA-6) industrial yarns."
Equipment of the first delivery passed guarantee tests with the product, during which there were met warranty commitments of the equipment supplier (SwissTex Winterthur AG (Switzerland)). Commissioning of the equipment of the second and third deliveries is planned for 2013.
Implementation of the project, as a whole, will allow to reduce all costs (energy, labor) for production of 1 ton of industrial yarn in comparison to the costs for production of yarn on traditional technology.
Thus, reduction of energy resources for production of 1 ton of goods is expected to be 20-23%, and in this case, total annual savings of fuel and energy resources will be 2000 toe.
In addition, realization of the project will allow to increase the volume of commodity products, raise the competitiveness of products and, consequently, the volume of exports.
Investment project "Reconstruction of cord and polyamide yarn production. Reconstruction of twisting area of twisting and weaving workshop" is the final project of reconstruction of cord and nylon yarn production. The project provides for the purchase, installation and commissioning of cabling machines, purchased under contract from company Oerlikon Saurer (Germany). Implementation of the project ensures complete renewal of the twisting equipment, with the replacement of domestic equipment by high-tech one, which will allow to improve the quality of cord fabrics made from twisted yarns produced on this equipment. Commissioning is planned in 2013.
The main strategic direction in the development of PTC "Khimvolokno" is to increase the competitiveness of manufactured products by improving quality and reducing costs, as well as orientation of production to deeper and more efficient processing of raw material.
As a result of one of the major investment projects at PTC "Khimvolokno" there increased production of polyamide 6. For deeper processing of polyamide-6 and increase of production volume of polyamide-6 based polymer composite materials, which are demanded in the market, it is planned to increase capacities for production of polymer composite materials by purchasing and commissioning of two complete lines.
To achieve the above goal there will be implemented two investment projects:
- "Increase of production volume of composite materials." Implementation pe-riod - 2013.
- "Complete line for production of composite materials." Implementation period - 2014.
Within the period from 2014 to 2015 there is planned implementation of invest-ment project “Modernization of Zimmer polymerization plant.” The purpose of this project is to increase the volume of production by organizing production of new grades of purpose-made polyamide-6. In particular, there will be mastered production of low viscosity polyamide-6, which is made dull, semi-dull and micro-dull with titanium dioxide, used for production of staple fibers, textile yarns, as well as textured (BCF) carpet yarns.
Taking into account that modernization of Zimmer plant is planned within the period 2014-2015, and also that capacity of high viscosity polyamide-6 production is large, organization of polyamide textile yarns and staple fibers production will be a logical continuation of perspective development of the company. This subject is being perused at present time. After detailed analysis of sales markets and calcu-lation of economic effect from realization of the project, evaluation of all "pros" and "cons" there will be taken a decision about expediency of development of production in this direction within the period 2015-2018 years.

 

 



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